We perform the necessary testing & inspections, plus produce the required Pre-Start Health & Safety reports as required the Ontario OS&H Act and CSA Board

What is a Pre-Start Health & Safety Review?

A Pre-Start Health & Safety Review (PSR or PSHSR) is a machine safety compliance review for equipment or processes being installed or modified in a manufacturing environment, prior to its commissioning at the final user’s location. This is important to determine increased dust loads and dust interaction with existing dust. This can include a dust collection system enhancements and explosive dust testing.

View a Sample PSR here

Compliance with Ontario OHSA Regulations3D man with hardhat and clipboard - Pre-start Health and Safety Review | AST Engineering

A PSR is required in Ontario by Section 7 of Regulation 851 of the Occupational Health and Safety Act (S.7 of O.Reg. 851), under 8 specific circumstances, to be performed by an Ontario Licensed Professional Engineer. The review is typically done at the final manufacturing location, however a preliminary review at the machine manufacturer’s location, before installation, can be advantageous as changes or modifications are more easily fabricated and integrated.

Comprehensive Report as per OHSA and CSA Regulations

The Pre-Start Health & Safety Review includes a written report detailing measures necessary to bring the machine or process into compliance with applicable standards. The report typically contains a risk and hazard analysis as prescribed in CSA Standards. Recommendations can include minimum design parameters such as safety circuit schematic revisions, component suggestions and conceptual sketches of physical guarding modifications required to achieve compliance to the Act and its regulations plus applicable sections of electrical and/or machine guarding standards.

When is a Pre Start Health and Safety Review Required?

The following items are examples requiring a Pre-Start Review, based on the list of 8 circumstances in the Regulation:

  1. When a building, room or area is used to store or dispense flammable liquids
  2. When the following protective elements are used:
    • light curtains and screens
    • area scanning systems
    • radio frequency systems and capacitance systems
    • safety mat systems
    • two hand controls
    • barrier guards using interlocked electrical or mechanical safeguards
  3. When racking or stacking structures are used to store material
  4. Where processes that involve a risk of ignition or explosion are installed or modified
  5. When a dust collector is used that involves a risk of ignition or explosion
  6. When a factory produces aluminum or steel, or a factory that is a foundry
  7. When a lifting device, traveling crane or automobile hoist is installed or modified
  8. When a process uses or produces a substance (i.e. chemical) that may result in the overexposure of a worker to limits prescribed by Ontario regulations

A Letter of Compliance can also be provided following a final inspection of equipment, prior to operation, although it is optional and is not required by Ontario Legislation. This includes a final review of the installation, after non-compliance issues have been addressed, to determine compliance with Ontario Regulations, including Ontario Regulation 851 and current applicable standards for machine guarding. The Letter of Compliance is prepared if issues have been resolved, and is signed & sealed by a Professional Engineer.

Guidelines for PSR’s provides further details on the requirements of a Pre Start Health and Safety Review. Manufacturing Automation has an informative article on when a PSR is required.

What can AST Engineering do?

AST Engineering has extensive experience working with dust collection systems. One of our Professional Engineers will visit your facility to inspect the equipment and then provide an exemption letter or a report detailing the requirements to bring your equipment in compliance with the law. Basically, we can perform the PSR for you.